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FLAGMAN-CODE. Test set for CR injectors with electronic measuring unit and injector encoding

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  • Overview
  • Scope of delivery
  • Software Description


FLAGMAN-CODE. Measuring unit for CR injectors

The FLAGMAN-CODE complex is designed to diagnose Common Rail injectors of Bosch, Denso, Delphi, Siemens VDO on the test bench. Checking the injectors is provided by feeding the control signal from the controller to the tested injectors and maintaining the required pressure in the system according to the selected test plan.

The complex provides:

  • simultaneous control of 1-4 injectors;
  • possibility of assigning a correction code to injectors BOSCH
  • the possibility of assigning a correction code to the DELPHI injectors
  • * the possibility of assigning the correction code to the Denso injectors
  • pressure control in the system in manual and automatic mode;
  • control of electromagnetic injectors of a passenger car with a voltage of 14 V;
  • control of electromagnetic injectors of the cargo series with a voltage of 28 V;
  • control of piezoelectric injectors;
  • disabling control in the absence of a safety screen in the test area;
  • control of stopping the drive of the injection pump of the bench after the end of the test;
  • temperature measurement in the tank;
  • measuring the backflow temperature of the injectors;
  • measuring the timing of the injection;control of the cooler and heater;
  • control of the measurement of the flow and backflow of the injectors.
* Functions are optional and are not included in the basic version of the complex!


simultaneous control of 1-4 injectors;4
Valve supply in injector measuring unit24 V
Injector opening pulse frequency60 – 1500 min-1
The duration of the injector opening pulse100 – 3000 mcs
Test liquid temperature controlon each injector
Amount of sensors in injector measuring unit 2
Measurement speed of injector measuring unit0,01 l/min-0,5 l/min
Error of measurement (cars) 0,15 mm3 -85 mm3no more 1%
Error of measurement (trucks) 0,15 mm3 — 400 mm3no more 1,5%
Resolution of injector measuring unit~ 0,1 mm3 /1 cycle(injection)

Scope of delivery

Scope of delivery

Measuring unit MUFI-CR1 pc
Controller FLAGMAN CRT-50401 pc
Vacuum system1 pc
Software1 pc
Manual1 pc
Set of connecting cables for measuring unit MUFI-CR and controller FLAGMAN
1 set
Injector Cable Extension: Injector Socket - 1.5m1 pc
Cable to injectors1 set
Cable to HP regulator1 pc
Cable to LP regulator1 pc
Cable to pressure sensor1 pc
Power supply 220 V1 pc
Connectors for self-production of cables in the socket: «Protection»,»Tank t C»,»Reg t C», «Cycle», «Pump», «Invertor», «Rpm»1 set
Temperature sensor monitoring the temperature of the liquid in the tank: the socket "Tank t C"1 pc
Temperature sensors to measure the temperature of the test liquid backflow4 pcs
Reed switch for connecting a safety screen: “Protection” socket1 pc
Fuse 3 А1 pc
Connecting piping1 set
Additional equipment and accessories (optional)
DL-CR50015 Response time measuring sensor (for coding)1 pcs
DL-CR30181 or DL-CR30522 Pressure accumulator for 2 or 3 pressure regulators1 pc
DL-CR14P2000 or DL-CR14P2500 HP gauge 2000 bar and 2500 bar respectively1 pc
DL-CR10015 Injector frame1 pc
DL-CR10025 Bracket2 pcs
DL-CR10006 Safety screen (6mm) or DL-CR10010 Safety screen (10mm)1 pc
Pressure regulator 1-3 pc1-3 pc
Pressure sensor1 pc
Safety valve1 pc

It is possible to additionally order a complete set of equipment :

1. DL-CR10020 Basic set for testing CR injectors without controller CR-tester

2. DL-CR10021 Basic set for testing CR injectors without controller CR-tester and HPFP

Software Description

System requirements for PC
All the management of the complex is carried out with the help of the program “CASCADE” and a personal computer.

The PC must meet the following system requirements:

Minimum PC configuration:

Processor 1600 MHz and higher;
Screen mode 1024×768 (32 bits), it is recommended 1280×1024
About 40 MB of disk space to install the program.
The software “CASCADE” allows to carry out automated control of the test bench

Using the “CASCADE” software, the “CR-Injector-Tester” controller is connected. Controller “CR-Injector-Tester” is designed to provide programmable control signals for the pressure regulators of the test system and CommonRail injectors.

The main window is the “CR-Injector-Tester” mode tab

. The menu.

2. The mode selection tab “CR-Injector-Tester”.

In the “CR-Injector-Tester” mode tab are located:

3.The “Injector Info” (information about the injector).

4. “Testplan” (test plan).

4.1 Buttons for working with files and printing: “Open”, “Save”, “Print report”

4.2 The field for displaying the stages of the test plan (located under the buttons 4.1)

4.3 Check-box “Automatic test”.

5. The pressure gauge section “Current pressure (bar)”.

6.The section of parameters “Fuel Injection settings”.

6.1 The “Pressure setpoint (bar)” field is the injection pressure

7. Tab “Tester” – display of virtual flasks and parameters.

8. Visual display panels.

9.The “Connected Devices” unit showing the connection of devices.

10.Functional buttons of the software “CASCADE” – F1 … F12.

It is possible to set the encoding for an additional order.

To encode the injectors, you need to get the test results. To do this, you need to select from the list of test plans by the number of the DELPHI injector. Open in the “Code with user target” or “Code with factory target” mode. After the end of the test plan, you can see the schedule and, if necessary, improve the results.

The graph on the left shows incorrect result. In the graph on the right, the corrected result.To get the code, you need to click the “Get C2I code” button in the menu.

If the test plan is not available, use any new injector from the same “family” group, and use the “Make user target”

Дорогие друзья!

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