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System requirements for PC
All the management of the complex is carried out with the help of the program “CASCADE” and a personal computer.

The PC must meet the following system requirements:

Minimum PC configuration:

Processor 1600 MHz and higher;
Screen mode 1024×768 (32 bits), it is recommended 1280×1024
About 40 MB of disk space to install the program.
The software “CASCADE” allows to carry out automated control of the test bench

Using the “CASCADE” software, the “CR-Injector-Tester” controller is connected. Controller “CR-Injector-Tester” is designed to provide programmable control signals for the pressure regulators of the test system and CommonRail injectors.

The main window is the “CR-Injector-Tester” mode tab


. The menu.

2. The mode selection tab “CR-Injector-Tester”.

In the “CR-Injector-Tester” mode tab are located:

3.The “Injector Info” (information about the injector).

4. “Testplan” (test plan).

4.1 Buttons for working with files and printing: “Open”, “Save”, “Print report”

4.2 The field for displaying the stages of the test plan (located under the buttons 4.1)

4.3 Check-box “Automatic test”.

5. The pressure gauge section “Current pressure (bar)”.

6.The section of parameters “Fuel Injection settings”.

6.1 The “Pressure setpoint (bar)” field is the injection pressure

7. Tab “Tester” – display of virtual flasks and parameters.

8. Visual display panels.

9.The “Connected Devices” unit showing the connection of devices.

10.Functional buttons of the software “CASCADE” – F1 … F12.

It is possible to set the encoding for an additional order.

To encode the injectors, you need to get the test results. To do this, you need to select from the list of test plans by the number of the DELPHI injector. Open in the “Code with user target” or “Code with factory target” mode. After the end of the test plan, you can see the schedule and, if necessary, improve the results.


The graph on the left shows incorrect result. In the graph on the right, the corrected result.To get the code, you need to click the “Get C2I code” button in the menu.

If the test plan is not available, use any new injector from the same “family” group, and use the “Make user target”

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