Common-Rail

CR-TEST-4e

Equipment for testing diesel fuel stuff

Price: on request
CR-TEST-4e. Equipment for testing diesel fuel stuff

Equipment allows checking the following equipment of the COMMON RAIL system: BOSCH, DENSO, DELPHI, SIEMENS injectors; SIEMENS, BOSCH, DENSO, DELPHI, SIEMENS pumps (CP1, CP2, CP3, HP2, HP3, DFP1, DFP3, DFP6, HP3, HP4), regulators and pressure sensors. The operating pressure of the test is up to 2400 bar. Equipment is equipped with an electronic measuring system. Equipment includes a software with built-in test plans.
For codding Delphi injectors in the testbench installed the vacuum-creating device, which includes an electric-liquid pump, a Venturi tube with a tee, switching adapters and fittings with Teflon connecting tubes.

⇓ List of built-in test plans for HP pumps CR system ⇓

 

  1. Keyboard shelf …..…………….………………………………..………………………………….1 pc.
  2. Tool shelf, mounting bolts .………………………………….…….…….……………………..1 pc.
  3. 1CP2304 Hoses 5 pcs. for high-pressure fuel pumps CP1, CP2, CP3……………1 pc.
  4. 2UMS004 Hoses 7 pcs. universal………..……………………………………………………1 pc.
  5. KUK0040 Set of fittings and nipples for high-pressure fuel pumps…….………1 pc.
  6. Sprayer key pump injector 50012……………………………………………………………..1 pc.
  7. Sprayer key pump injector 50011……………………………………………………..………1 pc.
  8. Sprayer key pump injector 50127…………………………………………..……………..…1 pc.
  9. Sprayer key pump injector 50131…………………………………………….…………….…1 pc.
  10. Sprayer key pump injector 50039……………………………………………………….……1 pc.
  11. Sprayer key pump injector 50048……………………………………………………..………1 pc.
  12. Sprayer key pump injector 50313……………………………………….……………………1 pc.
  13. Sprayer key pump injector 50208……………………………………………………….……1 pc.
  14. Sprayer key pump injector 50386……………………………………………………….……1 pc.
  15. 30428 Mounting flange for fuel injection pump…………………………………………1 pc.
  16. Handle-holder for flywheel………………………………………………………………………1 pc.
  17. 30464 Mounting flange for fuel injection pump………………………………………….1 pc.
  18. 30474 Mounting flange for high-pressure fuel pump MAN………………………….1 pc.
  19. 30884 Mounting flange for fuel injection pump MAN …….……………………….…1 pc.
  20. 30886 Mounting flange for fuel injection pump ……..…….…………………………..1 pc.
  21. 30860 Mounting flange for fuel injection pump ……..…………..…………….……..1 pc.
  22. 31560 Mounting flange for fuel injection pump C50…………………………………..2 pcs.
  23. 30465 Flange for fuel injection pump…………………………………………….…………2 pcs.
  24. Coupling M24 for fuel injection pump ……………..………………….……………………1 pc.
  25. Coupling M17 for fuel injection pump ……………………..………………….…………….1 pc.
  26. Coupling M19 for fuel injection pump ………..…………………..….……………….…….1 pc.
  27. MS11 coupling for fuel injection pump ……………………..……………………………….1 pc.
  28. Clutch K24………………………………………………………………………………………………2 pcs.
  29. Fuel injection pump coupling with nut………………………………………………….……1 pc.
  30. Compensating coupling with flange………………………………………………………..….2 pcs.
  31. Compensating coupling with clamping jaws…………………………………..…………….1 pc.
  32. Coupling 31025 with inserts 8 and 9 mm Bosch CP1 / VDO (31028, 31027)…….1 pc.
  33. Stand for Siemens fuel injection pump for self-modification……………………….…3 pcs.
  34. Adapter 0125 pump-injectors………………………………………………………………………1 pc.
  35. Adapter 028 injector……………………………………………………………………………….…1 pc.
  36. Adapter 40 injector with bracket……………………………………………………………….…1 pc.
  37. Spray test adapter 04-20………………………………………………………………………..…..2 pcs.
  38. Spray Test Adapter 30897…………………………………………………………………………..2 pcs.
  39. Nozzle Test Adapter 31441 CAT C12…………………………………………………………….3 pcs.
  40. Spray Test Adapter 30767…………………………………………………………….…………….2 pcs.
  41. Spray test adapter 50082……………………………………………………………………….…..2 pcs.
  42. Adapter for checking pressure in the fuel injection pump (AL)………………….……2 pcs.
  43. Spray Test Adapter 30789 CAT3126………………………………………….………………….1 pc.
  44. Spray test adapter 30635 04-28……………………………………………………………………1 pc.
  45. Nozzle Test Adapter 30897 CAT C15………………………………………………………….….1 pc.
  46. Adapter for HEUI hydraulic injectors (body, lower part, cover)……………………….1 pc.
  47. Truck injector adapter 010……………………………………………………………………………1 pc.
  48. Adapter for truck injector 02………………………………………………………………………..2 pcs.
  49. Adapter for truck injector 05N……………………………………………………………………..2 pcs.
  50. 50043 Injector clamp……………………………………………………………………………….…4 pcs.
  51. 50032 Clamp for Denso……………………………………………………………………………….2 pcs.
  52. ST-01 nozzle holder………………………………………………………………………………….….1 pc.
  53. ST-03 holder for fuel injection pump………………………………………………….……….…1 pc.
  54. Pump-injector holder……………………………………………………………………………………1 pc.
  55. Measuring sensor assembly for large fills……………………………………………………..…2 pcs.
  56. Radiator connection pipe 3……………………………………………………………………………1 pc.
  57. HPT for injectors M14xM14x400mm……………………………………………………….……5 pcs.
  58. HPT for injectors M14xM12x400mm…………………………………………………………..…4 pcs.
  59. HPT for injectors M14xM14x500mm…………….……..…………………………………………1 pc.
  60. TVD for CP2 pumps (M14xM14x600mm).…….……..…..…………………………………….12 pcs.
  61. TVD Red 1000x14x14………………………………………………………………………..…….……2 pcs.
  62. Socket wrench 30733………………………………………………………………………………….…3 pcs.
  63. Engine mounting flange…………………………………..…………………………………………….1 pc.
  64. Valve key 30561…………………………………………………………………………………………….1 pc.
  65. Key for injector solenoid 31093…………………………………………………………..……….…2 pcs.
  66. Open-end wrench with teeth 50101……………………………………………..………………….2 pcs.
  67. Double slot wrench 30816………………………………………………………………………………1 pc.
  68. Valve key 31095……………………………………………………………………………………………..1 pc.
  69. Plunger key 31003…………………………………………………………………………………………1 pc.
  70. Socket wrench 30668………………………………………………………………………………….…3 pcs.
  71. Denso key 3 teeth…………………………………………………………………………………………..1 pc.
  72. Toothed wrench 30726……………………………………………………………………….……….….1 pc.
  73. Key 30545 for Siemens valve……………………………………………………………………………2 pcs.
  74. Key 30757………………………………………………………………………………………………………2 pcs.
  75. Key for injectors 50100 with manual…………………………………………………………….….1 pc.
  76. T-shaped key green 2.5 mm……………………………………………………………………..….….2 pcs.
  77. T-shaped key green 3 mm…………………………………………………………………………….…2 pcs.
  78. T-shaped key green Tx10……………………………………………………………………………..…2 pcs.
  79. Socket wrench 27 with cut……………………………………………………………………………….1 pc.
  80. Socket wrench 27 mm without cut……………………………………………………………………2 pcs.
  81. Socket wrench 28 mm without cut……………………………………………………………………2 pcs.
  82. 29 mm socket wrench with slot………………………………………………………………………..2 pcs.
  83. Socket wrench 30 mm with slot……………………………………………………………………….2 pcs.
  84. Fitting for adapter of cargo injectors………………………………………………………………..4 pcs.
  85. High pressure supply nipple “carrot”………………………………..……………………………..4 pcs.
  86. Adapter G1/2” x G1/2”………………………………………………………………………….………..2 pcs
  87. Injector puller………………………………………………………………………………………………..1 pc.
  88. Pressure gauge 2000 bar……………………………………………………………………………..….1 pc.
  89. Set of measuring probes in an organizer…………………………………………….……………..1 pc.
  90. Set of 9 adapters for measuring injector gaps………………………………………………..…..1 pc.
  91. Set of 15 pcs. nuts and keys (18 mm, etc.)………………………………………………..………..1 pc.
  92. Organizer for pressing sealing rings……………………………………………………………….…3 pcs.
  93. Organizer for connecting the air system…………………………………………………………….1 pc.
  94. Universal adapter for truck injectors……………………………..……………………………….…2 pcs.
  95. Clamp with long and short nipple for return…………………………………..………………….2 pcs.
  96. Locking eccentric for plungers of in-line fuel injection pumps (4 pcs)…………………..1 pc.
  97. Plunger pair retainer (3 pcs)………………………………………………………………………….….1 pc.
  98. Set of protractors (3 pcs)………………………………………………………………………………..…1 pc.
  99. Clamp for pressing out injector pins…………………………………………………………..……..2 pcs.
  100. Conical valve holder………………………………………………………………………………..…….…1 pc.
  101. Device for installing paronite ring………………………………..……………………………………1 pc.
  102. Device for mounting/dismounting Teflon ring………………………………………………..….1 pc.
  103. Device for unscrewing the pressure regulator……………………………………………………..1 pc.
  104. Device for hanging plunger pair……………………………………..……………………………..…..2 pcs.
  105. Devices for filling hydraulic compensator 50052…………………………………………..…….4 pcs.
  106. Electronic pressure gauge V05 with a set of connection cables………………………………1 pc.
  107. Cristina device for electronic measurement of gaps of electric magnetic injectors..….1 pc.
  108. Tripod-holder for electronic measurement of gaps of electronic magnetic injectors…1 pc.
  109. Cristina Piezo device for testing piezo injectors and piezo package…………………………1 pc.
  110. Air system for testing piezo injectors and piezo package……………………………….………1 pc.
  111. “Glass” – nozzle for spray nozzle Ø 9 mm ……………………………………………………………2 pcs.
  112. “Glass” – nozzle for sprayer with injection sensor for nozzle Ø 7 mm …………………….2 pcs.
  113. Pressure valve 6 bar………………………………………………………………………………………….2 pcs.
  114. Pressure valve 6 bar direct activation………………………………………….………………..……2 pcs.
  115. Pressure valve 10 bar……………………………………………………………………………………..…6 pcs.
  116. 50083 Adapter M14xM12mm…………………..……………………………………………………….4 pcs.
  117. Set of split bushings for fixing injectors (18.9 mm; 19.2 mm; 21 mm; 21.4 mm)………1 pc.
  118. Set of nipples for backflow of Denso injectors………………………………………………………1 pc.
  119. Couplings Ø6 mm……………………………………………………………………………………………..4 pcs.
  120. Key for opening the doors of the stand..………..…………………………………………………….4 pcs.
  121. Leg for stand with supports………………………………………………………………..………………4 pcs.
  122. 1.5L canister for used test liquid……………………………………………………………………..…..5 pcs.
  123. Fuel filter 3 microns (long)……………………………….……………………………………………..…1 pc.
  124. Fuel filter 3 microns (short)………………………………………………………………………………..1 pc.
  125. Fuel filter 10 microns………………………………………………………………………………………….1 pc.
  126. Glass filter on bracket…………………………………………………………………………………………2 pcs.
  127. HEUI hydraulic injector adapter cover………………………………….………………………..……3 pcs.
  128. Fittings (fastening bolts, washers, nuts)………………………………………………………………..1 pc.
  129. Set of cables for Cristina and Cristina Piezo…………………………………………………………..1 pc.
  130. Set of 20 signal cables:
    Cable for connecting the HP-3 pressure regulator (for RD pressure accumulator No. 1) ……………..………………………………………………………………………………………………………….1 pc.
    Cable for connecting the LP-2 pressure regulator (for RD on the high-pressure fuel pump)…….…………………………………………………………………………………………………………1 pc.
    Cable for connecting the HP-2 pressure regulator (for RD pressure accumulator No. 3) ………………………………………………………………………………………………………………………….1 pc.
    Cable for connecting the pressure sensor (for DD pressure accumulator No. 1, type 2) .……………………………………………………………………………………………………………………..….2 pcs.
    Cable for connecting the pressure sensor (for DD pressure accumulator No. 3, type 2) .………………………………………………………………………………………………………………….….….2 pcs.
    Universal cable for injectors…….…………..…………………………….……………….……………….1 pcs.
    Cable for Delphi injectors type 1…..…………………………………………………………..……….….1 pcs.
    Cable for Delphi injectors type 2………..……………………….……………………………..…………1 pcs.
    Cable for BOSCH injectors type 1…………………..……………………………………………..……….1 pcs.
    Cable for BOSCH injectors type 2………………..…………………………………………….………….1 pcs.
    Cable for truck injectors type 2…………….…………………………………………….….……………..1 pcs.
    Cable for VDO Siemens Piezo injectors………….……………………………………………….………1 pcs.
    Cable for connecting the pressure regulator…………………………………………………………….1 pcs.
    Cable for connecting the pressure sensor type 2.………………………………..………………..….2 pcs.
    Safety cable control……………………………………………………………………………………………….1 pc.
    Inj. connecting cable……………………………….…………………………………………………………….1 pc.
    ECU injector connecting cable…………………………………………………………………………….….1 pc.
  131. USB cable 1.8 m…………………………………………………………………………………………..………..3 pcs.
  132. Power cable……………………………………………………………………………………………………….….5 pcs.
  133. Additional cooling radiator for brake fluid……………………………………………………..………..2 pcs.
  134. Adapter for pump-injectors 146………………………………………………………………………….…..1 pc.
  135. Clamps for fuel injection pump (3 pcs)…………………………………………………………….………1 pc.
  136. Heating element resistor for engine braking………………………………………………………….…2 pcs.
  137. Pressure accumulator for high-performance fuel injection pump……………………………….1 pc.
  138. Additional cooling unit for fuel injection pump supply cooling………………..…………………1 pc.
  139. Piezo injector holder………………………………………………………………………………………………1 pc.
  140. Additional set of cables 14 pcs…………………………………………………………………………..…….1 set.
  141. Sensor for measuring the pressure of the injector force………………………………………..……1 pc.

Scheme