High pressure fuel pumps VE/ VP / P / PE

SPF-1112

Universal stand for testing diesel systems 11 kW with a measuring block for 12 sections

Price: on request
SPF-1112. Universal stand for testing diesel systems 11 kW with a measuring block for 12 sections

Universal test bench for diesel systems 11 kW with measuring unit for 12 sections

The bench is intended for testing and adjusting the devices of the power system of diesel engines during their repairs and maintenance.

TYPES OF TESTING

The test bench allows the following types of tests and adjustments:

  • Determination of the volumes of fuel injection doses for different speeds of the high-pressure fuel pump shaft corresponding to:

– starting the engine (starting dose),

– idling (idling dose),

– the beginning and the end of positive and negative adjustments,

– the rated motor power (nominal, so-called measuring dose), and speed, which determines the so-called high-speed characteristic of the fuel high-pressure pump;

  • Determination of the rotation speed of the start and end of the fuel injection shut-off by the speed regulator (the maximum number of idling speed), which determine the adjustable speed range;
  • Geometric start of compression , and angular gaps between sections of the high pressure fuel pump ;
  • Spread (unevenness) of the fuel doses injected by different sections of the high-pressure fuel pump, which should not exceed 2% of the nominal dose;
  • Operation of the electromagnetic shut-off valve;
  • Checking the suction of the feed pumps under test;
  • Checking the injection pressure of the feed pumps under test;;
  • Checking the performance of feed pumps under test ;
  • Checking the tightness and transmittance of the fuel filter.
Name Quantity
Flexible  hoses 3/8”L- 105 cm 2 pc
Tips on 14 mm 2 pc
Tips on 12 mm 2 pc
Connecting hose Ø 8 mm L- 150 cm 1 pc
Connecting hose Ø 10 mm L- 150 cm 1 pc
Door key 4 pc
Leg (foot with adjusting bolt) 4 pc

 

Technical data
Rotational speed 30 – 3500 min-1
Direction of rotation right /left
Torque 1050 – 3000 min-1: 68,2 – 24,2 Nm
Main engine power 11 kW
Tank capacity 30 dм3
Supply voltage 3x400V/230V~ 50Hz
Maximum current 30A
Test liquid supply pump capacity Р= 0,3МPa8,5 l/min
Pressure supply manometer 0÷0,16 МPa
Manometer after feed pump 0÷0,16 МPa
Dimentions 1610x 1110 x 1210mm
Total weight ~ 700 kg
 

*** SOLD SEPARATELY ***

 
№ Articles Name Desription Photo Amount
 

Equipment for testing high-pressure fuel pumps of the system Common Rail, VE, VP, P, PE

 
1

DL-UNI20100

 Control rack for test benches for injectors and high pressure pumps The rack can move along the floor on wheels with fixation.
A PC with a keyboard and monitor or a laptop can be installed on the rack.
At the bottom of the rack there is a shelf for the printer, which is closed with a door with polycarbonate glass.
The protective door for the printer slides inside the rack, which creates additional convenience for accessing the printer.
In the middle part of the rack there are two shelves for installing control devices for various fuel systems.
Provides convenient access to all equipment installed on this control rack.		 1 pc
2 PUMP TEST.02 High pressure pump testing equipment Common-Rail Device «PTC-2520» allows testing diesel high-pressure fuel pumps of the CommonRail system by supplying the necessary signals specified by the user to control the valves-regulators of the high-pressure fuel pump and pressure regulators of the test system.

Device «FMDE-520» The 2-channel fluid flow meter is responsible for checking the performance of diesel injection pumps (high pressure fuel pumps) of the Common Rail system.

 1 set
3 DL-ORV002 Cooling rack Type – radiator-fan
2 heatsinks with fans
Power 2 x 38 W
Power supply 230 V 50 Hz		 1 pc
4 DL-ORV013 Forced air coolers For cooling the overflow of the tested high pressure fuel pump.

*** The photo is illustrative, on the carrier rack behind the electric box, both one- and two-section radiators can be placed to cool the supply and / or return flow of the tested high-pressure fuel pump

 1 pc
5 DL-MSP Maslostation mobile for stands Operating pressure 0-10 bar
Productivity at a pressure of 3 bar – 150 liters / hour
Fine filter 10 µm
Tank 20 liters
Power supply 380 V 50 Hz
Power consumption 0.37 kW		 1 pc
6 PTC-2520 Common rail high prerssure pumps control module Controller «PTC-2520» is designed to supply user-programmed control signals to pressure regulators of the test system and high-pressure fuel pumps of the Common Rail system to test their performance. 1 set
7 FMDE-520 Digital dual-channel flowmeter Dual-channel flowmeter “FMDE-520” designed to test and verify the performance of high pressure diesel fuel pumps (TNVD) of the Common Rail system. 1 set
8 DL-UNF20400 A set of sedimentation filters for checking high-pressure fuel pumps at the stand For filtering the test fluid in the supply and return lines from the tested injection pump 1 set
9 DL-UNI50126 15 µm fluid filter with 3/8″ outlets It is used to clean the test liquid in the lines for measuring flow and return flow. 1 pc
10 DL-UNF20110 Liquid fine filter (element) 10 µm It is used for fine purification of the test liquid entering the booster pump of the tested injection pump 1 pc
11 DL-UNF20103 Liquid fine filter (element) for 3 microns It is used for fine purification of the test liquid entering the booster pump of the tested injection pump 1 pc
12 DL-UNF20124 3 µm liquid fine filter It is used for fine cleaning of the test fluid in the tested high pressure fuel pump in the “high pressure fuel pump-FilterIN-FilterOut-high-pressure fuel pump” circuit 1 pc
 13 HPFP VE / VP / P / PE Equipment for testing high pressure fuel pumps VE / VP / P / PE This section contains the necessary equipment for connecting various high pressure fuel pumps, couplings, sensors, flanges and brackets by order
14 HPFP COMMON RAIL Equipment for testing common rail high-pressure fuel pumps This section contains the necessary equipment for connecting various high pressure fuel pumps, couplings, sensors, flanges and brackets by order
 15 Equipment for mounting the hydraulic line Adapters, fittings, fittings This section contains the necessary equipment, cables, adapters, tubes, fittings for connecting and testing common rail injectors by order
 

Equipment for testing common rail injectors, HEUI

 
16

FLAGMAN-CODE

 

 

/

 

 

FLAGMAN-FULL

 

 

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FLAGMAN-FLOW

 Test kit for CR injectors with and without coding.

*** 3 configuration options are available, in which the rack with the measuring unit is equipped with a controller as a device CR-TESTER CRT-5040 operation of Common Rail injectors and the vacuum system (vacuum) for coding Delphi injectors

 The complex is designed for diagnosing common rail injectors manufactured by Bosch, Denso, Delphi, Siemens VDO at the stand. The injectors are checked by applying a control signal from the controller to the tested injectors and maintaining the required pressure in the system according to the selected test plan.
Please note that this complex can be installed to any injection pump test stand of any manufacturer.
The complex consists of a measuring unit FLAGMAN-FLOW and controller CR-TESTER CRT-5040. The complex is also equipped with a vacuum system for coding Deiphi C2i, C3i, C4i injectors.
The measuring unit is divided into 2 sections designed to measure the flow of test liquid through the nozzles in the “supply” and “return” lines, respectively. Each section can measure the strait in 4 channels. A temperature sensor of the incoming liquid is installed at the inlet to each meter. This temperature is displayed in the CASCADE program. Connection to the measuring unit is carried out using Teflon tubes included in the delivery.

1 set

 

 

/

 

1 set

 

/

 

 

1 set
17 CR-TESTER CRT-5040 Common Rail fuel system test controller Device “CR-TESTER CRT-5040” designed for diagnosing CommonRail system injectors manufactured by Bosch, Denso, Delphi, Siemens VDO at the stand. The injectors are checked by applying a control signal from the controller to the tested injectors and maintaining the required pressure in the system according to the selected test plan. 1 set
18  Equipment for testing injectors COMMON-RAIL system Equipment for testing Common Rail injectors This section contains the necessary equipment for connecting various Common Rail system injectors, pressure accumulators, holders, adapters, pressure gauges, etc. by order
 19 Adapters for testing cargo injectors of the COMMON-RAIL system Truck injector test adapters This section contains various adapters, cables, adapters, fittings for connecting and testing cargo injectors of the Common Rail system  by order
 

Equipment for testing unit injectors and pump sections UIS/UPS

 
20

CAMBAT-FULL-SET

 

/

 

 

CAMBAT-FULL

 

 

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CAMBAT-FLOW 

 Equipment for testing and checking Unit-Injectors and Pump sections of the UIS/UPS system with a mechanical part

*** There are 3 configuration options available, in which the measuring stand is equipped as a device with a controller for the operation of unit injectors “UIS TESTER Multi-CAM” and CAM-BOX 2.

 Designed for diagnosing unit injectors and pump sections manufactured by Bosch, Denso, Delphi, Siemens (VDO) at the stand. Testing of pump injectors is provided by supplying a control signal from the equipment to the tested pump injectors and maintaining the required pressure in the system according to the selected test plan. 1 set

 

 

/

 

1 set

 

/

 

 

1 set
 21 CAM-BOX 2 MASTER Equipment for testing unit injectors and pump sections PLD (UIS/UP SYSTEM)  

Equipment СAM-BOX2 MASTER includes 2 parts:
CAM-BOX 2 MECHANIC mechanical part;
OS 21-01 electronic part, «UIS TESTER Multi-CAM».

CAM-BOX 2 is mounted on a 125 mm stand. For stands of other standards, an adapter plate is used, which is not included in the delivery set.
CAM-BOX 2 in the basic configuration allows you to perform tests for unit injectors from BOSCH for Volvo cars and some versions of Iveco. For testing other unit injectors and single pumps, other clamp adapters are available and can be ordered separately.

 

 1 set
 22 CAM-BOX 1 FORCE Equipment for testing unit injectors (UIS/UP SYSTEM) Equipment CAM-BOX 1 FORCE includes 2 parts:
1) mechanical part, which is called «CAM-BOX 1»
2) electronic part, which is called «UIS TESTER Multi-CAM»
The mechanical part (base) is installed on a stand of 125 mm standard. It allows you to perform tests for Volvo and some versions of Iveco.
To test other models of unit injectors, other clamps and adapters are used, which can be ordered separately.		 1 set
23 UIS TESTER Multi-CAM Electronic part for controll and test
injector pump		 Test and Verification Instrument
unit injector performance (UIS)
and individual fuel pumps
(pump sections) high pressure with
high pressure solenoid valves
pressure (UPS).		 1 set
 24 CAM-BOX 2 MECHANIC Mechanical part for testing unit injectors and pump sections PLD ( UIS/UPS SYSTEM). CAM-BOX 2 establishes on the stand of the standard 125mm. For stands of other standards, an adapter plate is used, which is not included in the delivery set.
CAM-BOX 2 in the basic configuration allows you to perform tests for BOSCH unit injectors for Volvo cars and some versions of Iveco. For testing other unit injectors and single pumps, other clamp adapters are available and can be ordered separately.		 1 set
 25 CAM-BOX 1 Mechanical part for testing unit injectors (UIS/UP SYSTEM). CAM-BOX 1 establishes on the stand of the standard 125mm. For stands of other standards, an adapter plate is used, which is not included in the delivery set. In the basic configuration, the equipment allows you to perform tests for BOSCH unit injectors for Volvo cars and some versions of Iveco. 1 set
 26 UNIT INJECTOR UIS / UPS FOR CAM 2 Clamp adapters and accessories for CAM-BOX 2 The section contains the necessary equipment for connecting various types of unit injectors, couplings, sensors, flanges for switching connections CAM-BOX 2 by order
 27 UNIT INJECTORS UIS / UPS FOR CAM 1 Clamp adapters and accessories for CAM-BOX 1 The section contains the necessary equipment for connecting various types of unit injectors, couplings, sensors, flanges for switching connections CAM-BOX 1 by order