Common-Rail

CR-TEST-4E

Equipment for Common-Rail pumps and injectors.

Price: on request
CR-TEST-4E. Equipment for Common-Rail pumps and injectors.
Common-Rail Test Bench

CR-TEST-4E — Common-Rail Injector and Pump Testing

CR-TEST-4E is a high-performance Common-Rail testing system designed for diagnosing, checking, and evaluating the operation of modern diesel Common-Rail injectors and high-pressure pumps used in cars, trucks, agricultural machines, and industrial engines.

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What CR-TEST-4E Does?

    The system enables your workshop to reliably test and verify the performance of:

  • Common-Rail injectors from Bosch, Denso, Delphi, VDO Siemens, Cummins, AZPI, as well as HEUI Caterpillar unit injectors.
  • Common-Rail high-pressure pumps, including CP1, CP2, CP3, HP2, HP3, HP4, DFP series

Benefits for Your Workshop

    • In-House Testing of CR Injectors and Pumps
    • Enables full functional testing and coding of Common-Rail injectors and high-pressure pumps directly in your workshop, eliminating the need for external testing services and reducing repair lead times.

    • Professional Test Documentation
    • Digital storage and reporting of test results support customer transparency, fleet maintenance records, and internal quality audits.

    • Future-Ready Investment
    • Supports modern high-pressure diesel systems and evolving injector technologies, protecting your workshop against technological obsolescence.

More information

  • The CR-TEST-4E test bench is designed for functional testing of Common-Rail injectors and high-pressure pumps with electronically controlled rail pressure up to approximately 2400 bar, allowing evaluation of component behavior under operating conditions comparable to those in modern diesel engines. The system supports testing of Bosch, Denso, Delphi and optional Siemens/Continental components, including injector flow rate, return flow, pressure response, and dynamic operation at multiple load points defined by manufacturer-specific test plans.
  • PC-based control software manages pump drive speed, rail pressure regulation and injection parameters, while an electronic multi-channel measuring system records delivery and leak-off quantities without manual measuring cylinders, improving accuracy and repeatability. The bench allows simultaneous testing of up to four injectors, enabling comparison of performance between cylinders and detection of imbalance. High-pressure pump testing includes evaluation of delivery capacity, pressure stability, and functionality of pressure control valves and metering units.
  • Fuel temperature and pressure are continuously monitored to ensure stable test conditions and reliable results, and digital storage of test data enables verification after repair, quality control, and documentation for warranty or fleet maintenance records. This allows workshops to perform complete verification of Common-Rail components before installation, reducing repeat failures and ensuring compliance with OEM performance tolerances across automotive, commercial vehicle, agricultural and industrial diesel applications.
SET OF DELIVERY
CR-TEST-4E
No. Image Description Qty
1 Frame with protective screen DL-RSZ 1 pc
2 Built-in PC with keyboard and monitor 1 pc
3 Shelf for keyboard 1 pc
4 Software Software for Common-Rail Pumps 1
5 PTC-2520 PTC-2520 Common Rail Pump Control Module 1 pc
6 FMDE-500 FMDE-500 Digital two-channel flowmeter 1 pc
7 Shelf for tools 1 pc
8 DL-KN125 DL-KN125 Pump mounting bracket 1 pc
9 Filter for CPFM 2 pc
10 DL-CR30861 DL-CR30861 Fastening flange 50 mm for HPFP CR CP4 (AAE001-CP4) 1 pc
11 DL-CR30862 DL-CR30862 Fastening flange 50 mm for HPFP CR CP4HS2 (Bosch 0445010637 / 0445010506) 1 pc
12 DL-UNI31207 DL-UNI31207 Universal flange, support opening 50 mm 1 pc
13 DL-UNI31208 DL-UNI31208 Universal flange, support opening 60 mm 1 pc
14 CR30860 CR30860 Flange 50 mm for CR Denso HP2 / HP3 1 pc
15 DL-NA50 DL-NA50 Adapter 50/60 mm for VE and CR pumps (BMW, Renault) 1 pc
16 Connection pipes for Cr-Test-2P Set of Connection pipes for CR-TEST-2P 1 pc
17 DL-CR31271 DL-CR31271 Cone coupling 17 mm for testing CR and VE 1 pc
18 DL-CR31269 DL-CR31269 Cone coupling 19 mm for testing CR and VE (high pressure) 1 pc
19 DL-CR31558 (K23) DL-CR31558 (K23) Cone clutch 23 mm for CR Bosch & Continental 1 pc
20 DL-CR31416 DL-CR31416 Coupling for Bosch 0445010512 CR / CP4S1 1 pc
21 DL-UNI31025 DL-UNI31025 Bosch CP1 (UNI31028 groove 8 mm) & Siemens VDO UNI31027 groove 9 mm 1 pc
22 DL-CR31251 DL-CR31251 K24 Cone coupling 24 mm for CR CP3 high pressure 1 pc
23 Software for Common-Rail Injectors 1
24 Split bushings for fixing injectors with a diameter 17; 18.9; 19.2; 21; 21.4 1 set
25 “Glass”-nozzle on the spray injectors Ø 9 mm 2 pc
26 Cable for connecting pressure regulators 1 pc
27 Cable for pressure sensor 2 pc
28 Universal injector cable 1 pc
29 Cable for injectors Delphi “type 1” 1 pc
30 Cable for injectors Delphi “type 2” 1 pc
31 Cable for cargo injectors “type 2” 1 pc
32 TVD M14xM14 DL-TVD for injectors M14×M14×400 mm 4 pc
33 DL-UNI50083 DL-UNI50083 Adapter M14×M12 mm 4 pc
34 Set of fittings for backflow of injectors Denso 4 pc
35 Door key 4 pc
36 Legs for bench 4 pc
ADDITIONAL EQUIPMENT
Common-Rail Pumps
Image Description Qty
DL-CR31833 DL-CR31833. Flange for CP2 Bosch 0445020166 1 pc
DL-CR31607 DL-CR31607. Flange for high pressure pump DENSO HPO 094000-0635 1 pc
DL-CR31145 DL-CR31145. Mounting flange 80 mm for pump CR CP3S3 0445020060 1 pc
DL-CR31560 DL-CR31560. Flange for Continental 2802002037101 1 pc
DL-CR31513 DL-CR31513. Flange for CP3S3 BOSCH 0445020125. Diameter 107 mm. This flange has several pairs of mounting holes located at different angles. 1 pc
Revolution sensor 1 pc
Cable for connecting the revolution sensor 1 pc
DL-CR31228 DL-CR31228. Mounting flange for injection pump BOSCH 0445010091 (MB Sprinter / Vito / Viano 2.1L) 1 pc
DL-CR31165 DL-CR31165. Flange for CP1H3 Ø80 mm BOSCH 0445010223 (Renault 2012) 1 pc
DL-CR31150 DL-CR31150. Flange for mounting CR DELPHI injection pump 1 pc
DL-UNI30866 DL-UNI30866. Flange for installation of CR DELPHI pump (bore Ø50 mm) 1 pc
DL-UNI30887 DL-UNI30887. Mounting flange for injection pump CR CP3 (Mercedes) 1 pc
DL-UNI30464 DL-UNI30464. Adapter Ø69.5 mm for CR pump (Mercedes) 1 pc
DL-UNI30428 DL-UNI30428. Adapter Ø107 mm for CP-3 pump 1 pc
DL-CR50159 DL-CR50159. Common-Rail Siemens VDO fuel pump mounting stand 1 pc
DL-CR50266 DL-CR50266. Stand for mounting HPFP CR DENSO 097300-0023 1 pc
DL-CR50267 DL-CR50267. Stand for installation of injection pump CR SIEMENS 5WS40157 1 pc
DL-UNI31029 DL-UNI31029. Coupling for high-pressure pump Denso / VDO Siemens 1 pc
DL-CR31669 DL-CR31669. Coupling flange with splines for CR Delphi 28384347 1 pc
S27 S27. Coupling flange type with 27 splines for CR Delphi 28384347 1 pc
DL-CR31248 DL-CR31248. Splined coupling (11 splines, MAN) 1 pc
DL-UNI30886 DL-UNI30886. Flange Ø107 mm for injection pump CP2 BOSCH 0445020036 (Renault) 1 pc
DL-NA105 DL-NA105. Flange 105 mm for high pressure fuel pumps 1 pc
DL-NA70 DL-NA70. Adapter 70 mm for high-pressure fuel pump VE 1 pc
DL-NA68 DL-NA68. Flange 68 mm for VE pumps 1 pc
ADDITIONAL EQUIPMENT
Passanger car Common-Rail Injectors
Image Description Qty
DL-CR50177 DL-CR50177. Pressure valve for testing BOSCH piezo injectors 4 pc
DL-CR50407 DL-CR50407. Safety valve 8 bar, thread M8x1 4 pc
DL-CR50406 DL-CR50406. Return pressure valve, thread G 1/8″ — For coding Delphi injectors 4 pc
DL-CR50120 DL-CR50120. Return pressure valve — For coding Delphi injectors 4 pc
DL-CR50210 DL-CR50210. Pressure valve for checking SIEMENS injectors 4 pc
DL-CR50136 DL-CR50136. Pressure relief valve for testing electromagnetic injectors BOSCH 4 pc
DL-МOK DL-МOK. Check valve. Connection holes Ø 6 mm × Ø 6 mm 4 pc
DL-80CRM DL-80CRM. A set of fittings for measuring the return flow of fuel from the injectors 1 set
ADDITIONAL EQUIPMENT
Cargo Common-Rail Injectors
Image Description Qty
DL-ADS04022 DL-ADS04022. Connector cable for 4-pin injector MB Actros, 14 pin
DL-CR 50013 DL-CR 50013. Universal adapter for truck injectors of CR
Truck injector test adapters Truck injector test adapters. Category link
ADDITIONAL EQUIPMENT
Test bench
Image Description Qty
DL-UNF20420L DL-UNF20420L. Set of pit filters for the injector testing on TRIUMF test bench
DL-ORV6 DL-ORV6. Air coller of pressure accumulator of workbench
ADDITIONAL EQUIPMENT
HEUI Unit injectors
Image Description Qty
DL-HEU50221 DL-HEU50221. Adapter for checking of unit injectors HEUI Caterpillar C7-C9
DL-HEU50223 DL-HEU50223. Adapter for installing unit injectors HEUI
DL-HEU31332 DL-HEU31332. Lower housing for low pressure supply
DL-HEU50227 DL-HEU50227. Protective screen with polycarbonate cover
DL-HEU50240 DL-HEU50240. Set of hydraulic hoses and HPT 400mm 14x14mm
DL-HEU50218 DL-HEU50218. Adapter holder with clamping bar for CRUIS test bench
DL-HEU50230 DL-HEU50230. Cable for connecting the unit injector
DL-UNI50084 DL-UNI50084. Elbow adapter M14x M12 cut 1,5mm
SPARE PARTS & CONSUMABLES
Maintenance
Image Description Qty
Cleaning block Cleaning block. The purification unit is designed to filter liquid vapors generated in the working compartment of equipment for testing fuel equipment. 1 pc
SRS SRS. Test liquid SRS Calibration Fluid CV 20 l
DL-UNF20103 DL-UNF20103. Filter (element) for fine cleaning of liquid, 3 μm for test benches 1 pc
DL-UNF24020 DL-UNF24020. Liquid cleaning filter for CR-JET, TRIUMF, CRUIS (draining from the workbench) 1 pc
DL-TVD DL-TVD. High pressure fuel line 1 pc
DL-UNI50083 DL-UNI50083. Adapter M14x M12 (cut 1,5mm) 1 pc
DL-P1008 DL-P1008. Teflon tube ⌀10mm × 100mm 1 m
DL-P1006 DL-P1006. Teflon tube ⌀8mm × 100mm 1 m
DL-P1004 DL-P1004. Teflon tube ⌀6mm × 100mm 1 m
34-RWN-06X04 34-RWN-06X04. PVC tube ⌀6mm × 100mm 1 m
Technical Data
CR-TEST-4E
Parameter Value
Rotation speed 50–4000RPM
Number of simultaneously tested injectors 4
Injector opening pulse frequency 60 – 2400
Injector opening impulse duration 100 – 3000 ms
Measurement error (car) 0,15 mm3 -85 mm3 no more than 1%
Measurement error (truck) 0,15 mm3 -400 mm3 no more than 1%
Engine power 11 kW
Number of simultaneously tested pumps 1
Tank capacity 40 dm³
Power supply 3×400 V / 230 V ~ 50 Hz
Test fluid temperature control 0–90 ±1 °C
Test fluid pressure setting 0–2400 ±5 bar
Pressure in rail (range) 0–2400 bar
Pump flow measuring speed 0.1–20 l/min
Temperature range for measurement +20 to +90 °C
Number of sensors in the flowmeter 2
Feed pump capacity 6 l/min
Manometer for measuring supply pressure 0–0.16 MPa
Manometer after the feed pump 0–0.16 MPa
Maximum current 30 A
Calibration oil heater capacity 1000 W
Safety screen Polycarbonate 8 mm
Dimensions W 1110 × H 1610 × D 1210 mm
Total weight (netto 780 kg), (brutto 840 kg)
DRAWING
CR-TEST-4E

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