Common-Rail

TRIUMF

Equipment for testing diesel fuel stuff

Price: on request
TRIUMF. Equipment for testing diesel fuel stuff

The TRIUMF 4-channel Equipment is designed to testing Common Rail injectors manufactured by Bosch, Delphi, Denso, VDO Siemens, Cummins, AZPI, as well as HEUI Caterpillar unit injectors. The Equipment allows you to simultaneously check 4 injectors, as well as control the temperature of the test liquid on each injector.

The software allows coding BOSCH isa / ima cod, Delphi C2i / C3i / C4i*, Denso, VDO Siemens injectors.
Stand working pressure up to 2400 bar. The functions of creating new test plans, editing built-in ones, as well as creating targets for Delphi C2i, C3i, C4i injectors are available. The results and progress of testing are displayed in graphical form and saved to a file and sent to print.

The equipment is produced with the following characteristics of the main drive:

  • TRIUMF 4 kW 380 V,
  • TRIUMF 5.5kW 380V

For coding Delphi injectors, inside stand installed device that allows you to create a vacuum in the injector backflow line. The vacuum-creating device kit includes an electric-liquid pump, a Venturi tube with a tee, switching adapters and fittings with Teflon connecting tubes. The device is installed on a partition, which is located in the lower part of the stand above the refrigeration unit. Also in the working (testing) area at the top right there is a pressure gauge measuring vacuum with an electrovalve providing vacuum access to the injector. In this case, the vacuum is regulated by a throttle grip installed under the monitor on the left. When coding Delphi injectors in the TRIUMF Equipment, a sensor is used that determines the injection start time.

For thermal stabilization of the test liquid in the tank, the following are used:

  • two radiators with forced air cooling for the backflow line from the injection pump and the backflow line from the pressure accumulator (rail).
  • independent refrigeration unit with air heat exchanger.
  • tubular electric heater with a power of 1000 W.

The Equipment has an electronic measurement system with the ability to simultaneously check 4 injectors.
Software with test plans is included in the package. The program has a user-friendly interface in Russian and English, updates includes new test plans, released twice a year and provided freely.

  1. Sprayer key for pump injectors 50012…………………………………………………..1 pc.
  2. Sprayer key for pump injectors 50011…………………………………………………..1 pc.
  3. Sprayer key for pump injectors 50127…………………………………………………..1 pc.
  4. Sprayer key for pump injectors 50131…………………………………………………..1 pc.
  5. Sprayer key for pump injectors 50039…………………………………………………..1 pc.
  6. Sprayer key for pump injectors 50048…………………………………………………..1 pc.
  7. Sprayer key for pump injectors 50313…………………………………………………..1 pc.
  8. Sprayer key for pump injectors 50208…………………………………………………..1 pc.
  9. Sprayer key for pump injectors 50386…………………………………………………..1 pc.
  10. Adapter for testing the sprayer 04-20………………………………………………………1 pc.
  11. Spray Test Adapter 30897……………………………………………………………….…….1 pc.
  12. Spray Test Adapter 31441………………………………………………………………….….1 pc.
  13. Spray Test Adapter 30767………………………………………………………………….….1 pc.
  14. Spray Test Adapter 50082……………………………………………………………….…….1 pc.
  15. Spray Test Adapter 30635 04-28…………………………………………….……….……1 pc.
  16. Nozzle Test Adapter 31441 CAT C12………………………………………….………..….1 pc.
  17. Spray Test Adapter 30789 CAT3126……………………………………….……………….1 pc.
  18. 010 Injector adapter………………………………………………………………………………1 pc.
  19. 04A Truck injector adapter……………………………………………………………………..1 pc.
  20. 09 Truck nozzle adapter………………………………………………………………………….1 pc.
  21. 50043 Injector clamp…………………………………………………………………………..…3 pcs.
  22. 50032 Clamp for Denso…………………………………………………………………….……2 pcs.
  23. Valve key 31095………………………………………………………………………..…………….1 pc.
  24. Plunger key 31003…………………………………………………………………………………..1 pc.
  25. Socket wrench 30668………………………………………………………………………………2 pcs.
  26. Toothed wrench 30726…………………………………………………………………………….1 pc.
  27. Double-blade wrench 30816……………………………………………………………………..1 pc.
  28. Key for injectors 50100……………………………………………………………………………..1 pc.
  29. Valve key 30545 Siemens……………………………………………………………………..…..2 pcs.
  30. Key 30757………………………………………………………………………………………………..2 pcs.
  31. Key for injector solenoid 31093…………………………………………….……………….…..2 pcs.
  32. Socket wrench 27 mm without cut………………………………………………………………2 pcs.
  33. 27 mm socket wrench with slot……………………………………………………………………1 pc.
  34. Socket wrench 28 mm without cut………………………………………………………….……2 pcs.
  35. Socket wrench 29 mm with slot……………………………………………………………………2 pcs.
  36. Socket wrench 30 mm with slot………………………………………………………………..…2 pcs.
  37. T-shaped key 2.5……………………………………………………………………………………..…2 pcs.
  38. T-shaped key 3……………………………………………………………………………………………2 pcs.
  39. T-shaped key Tx10………………………………………………………………………………………2 pcs.
  40. Open-end wrench with teeth 50101……………………………………………………………….1 pc.
  41. 30465 flange for fuel injection pump……………………………………………………………..1 pc.
  42. Socket wrench 30733……………………………………………………………………………………2 pcs.
  43. Valve key 30561………………………………………………………………………………………..…1 pc.
  44. Adapter G1/2” x G1/2”………………………………………………………………………………….2 pcs.
  45. 50083 Adapter M14xM12mm…………………………………………………….………….………4 pcs.
  46. Denso 3-prong wrench…………………………………………………………………………………..1 pc.
  47. Injector puller………………………………………………………………………………………………1 pc.
  48. Injector adapter with bracket………………………………………………………………………….1 pc.
  49. Fitting for adapter of cargo injectors………………………………………………………………4 pcs.
  50. High pressure supply nipple “carrot”………………………………………………………….…..4 pcs.
  51. Plunger pair retainer (3 pcs)………………………………………………………………………..….1 pc.
  52. Clamp for pressing out injector pins…………………………………………………………..……2 pcs.
  53. Adapter for checking pressure in fuel injection pump……………………………….……….1 pc.
  54. Clamps (3 pcs.) for fuel injection pump………………………………………………………….…1 pc.
  55. Device for hydraulic compensator 50052………………………………………………………….1 pc.
  56. Set of protractors 3 pcs………………………………………………………………………….………..1 pc.
  57. Set for pressing in sealing rings in an organizer……………………………………………..….2 pcs.
  58. Clamp with long and short nipple for return………………………………..………………..….2 pcs.
  59. Measuring sensor assembly for large fills………………………………..……………………..…2 pcs.
  60. Set of wrenches and nuts 15 pcs…………………………………………………………..………..….1 pc.
  61. Set of measuring probes in an organizer…………………………………………………….……..1 pc.
  62. Set of 9 adapters for measuring injector gaps……………………………………………..……..1 pc.
  63. Device for installing paronite ring………………………………………………………………….…1 pc.
  64. Device for mounting/dismounting Teflon ring……………………………………………………1 pc.
  65. Accessories (bolts for fastening frames and brackets of the OKS)…………………………1 pc.
  66. Cristina device for electronic measurement of gaps of electric magnetic injectors…..1 pc.
  67. Tripod for measuring gaps of electronic magnetic injectors………………………………….1 pc.
  68. PR-tester, high pressure testing device on a stand, with a set of cables…..……………..1 pc.
  69. Fuel filter……………………………………………………………………………………..…………………1 pc.
  70. Set of cables for Cristina……………………………………………………………………………………1 pc.
  71. Universal adapter for truck injectors…………………………………………………………….……2 pcs.
  72. ST-01 Nozzle holder……………………………………………………………………………………………1 pc.
  73. Pump-injector holder…………………………………………………………………………………………1 pc.
  74. TVD M14xM14x400 mm……………………………………………………………………………………6 pcs.
  75. TVD M14xM12x400 mm……………………………………………………………………………………4 pcs.
  76. TVD M14xM14x600 mm……………………………………………………………………………………5 pcs.
  77. TVD M14xM14x500 mm……………………………………………………………………………………4 pcs.
  78. Glass nozzle for spray nozzle Ø 9 mm……………………………………..…………………………..2 pcs.
  79. Response time sensor in a 7 mm cup-nozzle……………………………………………….………..1 pc.
  80. Set of 10 cables: Cable for connecting the pressure regulator ………………………..……… 1 pc.
    Cable for connecting the pressure sensor .…………………………………………………….….… 2 pcs.
    Universal cable for injectors …………..…………………………………………………………….…… 1 pc.
    Cable for Delphi injectors type 1 ………………………………………………………………………… 1 pc.
    Cable for Delphi injectors type 2 …………..……………………………………………………………. 1 pc.
    Cable for BOSCH injectors type 1 ………………………..…………………………………………..…. 1 pc.
    Cable for BOSCH injectors type 2 ………………..……………………………………………………… 1 pc.
    Cable for truck injectors type 1 (“plug”) ……………………………………………….……………… 1 pc.
    Cable for truck injectors type 2 ……………….………………………………………………………..… 1 pc.
  81. Fitting d.6 mm for Teflon tubes……………………………………………………………………………4 pcs.
  82. Set of split bushings Ø18.9, Ø 19.2, Ø 21, Ø 21.4………………………………………………….…1 pc.
  83. Set of adapters for backflow of injectors .……………………………………………………..…….…1 pc.
  84. Pressure valve 10 bar……………………………………………………………………………………..……6 pcs.
  85. Pressure valve 6 bar…………………………………………………………………………………………….2 pcs.
  86. Pressure relief valve 6 bar direct connection……………………………………………………..…..2 pcs.
  87. Key for opening the doors of the stand..………..…………………………………………………….…4 pcs.
  88. Leg for stand with supports………………………………………………………………………………….4 pcs.
  89. Monitor…………………………………………………………………………………………………….…..……1 pc.
  90. Monitor bracket…………………………………………………………………………………………………..1 pc.

Technical data
Rotational speed 1500 min-1
Main engine power 4 kW
Number of simultaneously tested injectors 4
Tank capacity 30 dm3
Supply voltage 3x400V/230V~ 50 Hz
Supply of valves in the measuring block of injectors 24 V
Injector opening pulse frequency 60 – 1500 min-1
Injector opening impulse duration 100 – 3000 ms
Test liquid temperature control in the tank in the range 0-100±1 degree.С
Test liquid temp. control for injector testing on each injector
Electronic measurement of test liquid pressure in Rail in the range 0 – 1800±5bar
test liquid pressure regulation in the range 0 – 1800±5bar
** change in system pressure in the range 0 – 2400±5bar
Number of measurements sensors in measuring unit injectors 2
Injector measuring unit measuring speed 0,01 l/min-0,5 l/min
Measurement error (car) 0,15 mm3 -85 mm3 no more than 1%
Measurement error (truck) 0,15 mm3 – 400 mm3 no more than 1,5%
Resulution of measuring unit ~ 0,1 mm3 /1 cycle (injection)
Cooler compressor power 800 W
Maximum current 23 A
Calibration Oil Heater Power 1000 W
Safety glass polycarbonate 10 mm
Dimentions W 1010, H 1554, D 660
Weight ~380 kg